P PrintFlow
AK

Waste Analysis

Where material cost is being lost, and what to fix first — see the full entries in the Waste Log.

$1,486
Total cost of waste
3.1%
Of total material cost
▲ 0.6pt vs last month
18
Entries logged
$41
Avg cost per entry
▼ $6 vs last month
Biggest opportunity this month
Setup / changeover waste on Vinyl Roll 54in via the HP Latex 315 accounts for $302 across 4 entries — nearly a fifth of all waste cost this month. Worth a changeover-SOP review with that crew before it repeats next cycle. See it in the Waste Log.
Cost of waste by reason
30 days · $1,486 total
Setup / Changeover
$612
Defect / Reject
$385
Damaged in Handling
$251
Expired / Spoiled
$124
Over-production
$68
Operator Error
$46
Cost of waste by material
30 days · top 6 materials
Vinyl Roll 54in
$487
PVC Sheet 3mm
$264
Cyan Ink Cartridge
$186
Coated Paper 300gsm
$175
Cardboard Stock 250gsm
$132
Adhesive Vinyl Roll
$78
Cost of waste by machine
30 days · all machines
HP Latex 315
$549
Heidelberg SM 74
$431
Zund G3 Cutter
$264
Roland VersaCAMM
$242
Waste cost trend
Last 8 weeks
$298
Wk 1
$264
Wk 2
$312
Wk 3
$247
Wk 4
$355
Wk 5
$289
Wk 6
$401
Wk 7
$514
Wk 8
By operator
30 days · for coaching, not blame
Operator Entries Total cost
Femi Okonkwo 4 $367
Grace Lin 4 $233
Marcus Webb 4 $311High avg
Dana Ostrowski 3 $149
Priya Shah 2 $124